Machining Operations Semi Synthetic Cutting Fluid 1000kg Eco Friendly

Heavy-duty semi-synthetic water-soluble cutting and grinding fluid, pollution-free coolant

Provides Better Lubrication For Machining Operation
Semi-synthetic oil provides better lubrication and extensive cooling for machining operation which form a white semi-transparent when mixed water. It contains extreme pressure additives and frictional modifier that offers extended tool life, improved surface finishing, reduce friction between the tool and the job, heat dissipation. The properties include: rust inhibition, ability to work with many metals, resist thermal breakdown, and environmental safety.
This type is very common and basically a combination of the soluble oils and synthetic fluids. Some people prefer the semi-synthetic ones due to their ability to combine the benefits of both mineral and synthetic cutting fluids. Besides, the heat transfer performance and cost of the semi-synthetic fluids falls between those of the soluble and synthetic fluids.
Here are the semi-synthetic cutting oils

Applications
Recommended for turning, milling, drilling, sawing, and grinding, stamping, drawing and roll forming on both ferrous and non-ferrous metals including cast iron and aluminum. Can be used in individual sumps or central systems.

Storage instructions:
● Store at room temperature, avoid mixing sundries and other oils
● Avoid direct sunlight
● Avoid contact with strong oxidants, strong acids and strong bases
● If frozen at low temperature, it can be used after being completely dissolved in an environment of 20°C without affecting the use effect
● The darkening of the appearance of some products after long-term storage does not affect its use effect
Uses: alloy steel, carbon steel, aluminum alloy, part of copper alloy, aviation aluminum alloy processing.

Q&A
Q1. What is the cause of blistering? how to solve this problem?

A: The possible reasons are-low liquid level, iron filings, etc. All of the above will cause poor fluidity, increase the contact area between cutting fluid and air, and generate foam.

Add cutting fluid frequently. Please pay attention to the angle of the nozzle when applying, and avoid direct flushing at a right angle. This can reduce the chance of blistering.

Q2. What is the cause of the peculiar smell of cutting fluid? How to improve?

Answer: The main reason for the peculiar smell is that the cutting fluid contains a lot of bacteria. We recommend using clean water to mix with lubricant. This will prevent the growth of bacteria and increase lubricity.

When the pH is between 8.5 and 9.5, the bacteria will be inhibited. Therefore, it is recommended to add new lubricant to maintain the correct pH value. In addition, in order to extend the service life of the cutting fluid, we recommend using a centrifugal water-oil separator or a chip conveyor to remove miscellaneous oil and sludge.

If needed, our experts are happy to visit the site and evaluate remedial measures. If the problem is still not resolved, the cutting fluid in the sink needs to be replaced.

Q3. What are the causes of skin allergies? How to avoid this situation?

A: Possible causes of skin allergies:
1. Excessive bacteria in cutting fluid
2. Cutting fluid PH value is too high
3. Personnel has sensitive or allergic skin.

It is recommended to wear gloves and overalls during operation to avoid direct contact with cutting fluid. In addition, pay attention to the PH value, and add new lubricants as needed to prevent the growth of bacteria.
Q4. What is the correct way to mix cutting fluid?

Slowly pour the oil into the water and stir well. Don't pour the oil yet, add water and stir. The mixing ratio can be adjusted according to the conditions.

Q5. What is the difference between oil-based cutting fluid and water-based cutting fluid? How should the choice be made?

A: Lubricating oil: excellent lubricity; the downside is that poor heat dissipation may cause excessive load, oil mist or poor air quality in the facility.

Cutting fluid: Excellent cooling effect makes the workpiece processing smoothly and provides a better processing environment; the downside is that it has lower lubricity compared with lubricating oil.

Q6. How should wastewater be treated?
Answer: This kind of wastewater contains a lot of chemical substances and many potential pollutants, which may endanger public health and safety. Therefore, the wastewater is usually sent to sewage treatment plants for treatment and purification.

In order to realize a green industry, we have introduced a concentrator that specializes in wastewater treatment. It separates the cutting wastewater into water and concentrates, greatly reducing the cost of wastewater treatment. For more information, please feel free to contact us, our experts will be happy to visit and provide more detailed information according to your requirements.